Tuesday, September 04, 2007

Slotting and Fretboard Inlays

Well, I actually did most of this work about two weeks ago, but have not been able to blog it until now. Since the two semi-hollowbodies and the solid body Telecaster are the only ones I am getting paid for, I have not been working on the other couple projects lately. I did the fret slot cutting using the templates, miter box, and fret saw I got from StewMac.com. This definately made things easier, except for the first few frets on the Telecaster style necks as the miter box is just barely wide enough to accomidate the headstock.



Before I radiused the fretboards, I did the inlays. This one is for the solid body Tele style guitar I am building with the Celtic/St. Patrick's Day theme. It is going to be stained emerald green and has abalone shamrocks instead of dot markers.



All three of the guitars I am spending most of my time on now are going to have gold fret wire, which I bought off of LMII.com. It went into this fretboard pretty easily, but it is supposed to be a little more difficult to level and crown the frets as it is a harder material than regular fretwire.


Here is the whole neck with all frets fretted and all inlays in. The cross on top is a green crystal (faux emerald) cross in gold from a necklace I bought off ebay. The dark stripe on the back of this neck is called a "skunk stripe" and it is made of walnut.



Here are the two rosewood fretboards I bought originally for the two Les Pauls, but only one is being used on the a Les Paul now. I will explain later. The next picture shows the fretboard with the fret slots cut and the inlays placed on top of the fretboard.



Here are the first three block inlays set into the inlay cavity. You can see the cavity for the fourth block and the actual inlay and the 12th fret fish inlay on the top of the picture. The next picture shows the Dremmel router attachment I have. I would like to get the one from StewMac.com, but that will have to wait as they don't sell anything for cheap and I don't have the extra money to buy one now.



Here is the completed fretboard. All inlays are glued in place and fret slots cut. The next picture shows the fretboard being glued to the neck (with green tape holding it in place). I have also glued on the ebony headstock veneer with the cross inlay.



Here is a closeup of the headstock being glued on with the inlay showing between the tape. I chose to do a different cross configuration than on my previous Les Paul (where it is leaning on the headstock) because the cross I purchased was not quite big enough to reach across the headstock. In the next two pictures, I have removed the tape from the neck and you can see the design of the headstock (the second picture shows the nut blank sitting on top of the fretboard).




Here are a couple pictures showing the neck sitting in the body. It is almost ready to be glued in, but it is easier to get all of the sanding done before they are glued than while they are still separate.



Lastly is my problem child. It is the neck for the semi-hollow Tele style guitar. It should have been very simple, but because the gold mother of pearl is just about the same color as the maple neck/fretboard, it became dificult. This guitar just has dot inlays plus the fish, so normally, I would just drill a small hole the same size as the dots, but to add some contrast, I decided to drill slightly over sized holes and use black super glue to glue in the dots to give it some contrast. Had this been an ebony or rosewood fretboard, this would not have been too much of a problem, but since it is maple, the black superglue wicked itself into the maple and left black streaks in the wood. The following two pictures are after sanding down considerably and there is still black shoing in the grain.



After rerouting and drilling the inlays, I thought using rosewood filler (sawdust mixed with glue) would work, but it did not turn out very well either. The dots did not stay centered when drying, so it just did not turn out the way I had envisioned it. I called my customer and asked what I should do. I thought either use abalone dots and fish inlays or use a darker fretboard like ebony or rosewood and keep the gold dots. It was decided that I would use a rosewood fretboard and gold dots/fish. That is why the other rosewood fretboard is not being used on the other Les Paul. Here are some pictures of my progress with the new fretboard. I ended up planing the maple fretboard off (it was a one piece neck, so I could not just remove the board). Here the fretboard is being glued on and waiting for inlays. I am still waiting for the inlays, so the fretboard is still flat and there is no fretwire installed. The last picture shows the back of the neck where I put in a maple "skunk stripe" instead of the walnut, per the customer's request.




I have more pictures to up load, but I will use them on my next post. I spent most of today carving the necks. Well, that is it for now, please let me know what you think. Thank you, I hope you enjoy watching the progress of my guitars.

Aaron

Friday, August 10, 2007

Mainly Just Pics

Well, in my last blog entry, I said that I would try to get pictures of the other guitars with the necks placed in the bodies so you can get an idea of what they will look like. Here they are.

The first grouping shows the solid body alder with maple top Telecaster style guitar with three pickups and a tremolo. The first couple pics show it dry and the others are shown after being sprayed to make the figure show better.





These pictures are of the chambered Telecaster style guitar with the ash body and maple top and koa binding.





Here are the two guitars together.




And here are the three works in progress. The other Les Paul style guitar still needs to be routed and the necks for it and the SG style guitar need to be cut and shaped.



I have finished ordering just about all the other parts and finishing supplies, so within the next couple weeks, I should have the fretboards inlaid and hopefully fretted and I will be able to start finishing the guitars off. Thanks for checking.

Aaron

Saturday, August 04, 2007

ARE YOU HAVING FUN???!!!

Jon and I looked at the blog, and he mentioned that you seemed to be having a lot of fun! Wish I could give you the money you need to stay home and work on the guitars, but that is not likely to happen. Best I can do is give you the business I have!!!
Every thing is looking really good! I can't wait to see the finished products! Keep up the good work, and as long as you enjoy it...'Sall good!!!!!
Lorri

Friday, August 03, 2007

Necks and Body Contouring

OK, here's what I have done the last couple days. Mainly just neck stuff on Thursday, and a little more on Friday. Friday, I also worked on carving the top of the chambered Les Paul body. Here are some shots of the necks so far. The first picture is of the two Telecaster style necks (with my new and improved headstock). If you click on the picture, you can see where the crosses will be inlaid. I need to cut the heads so that it is thinner and then I can cut the slots for the frets. The Les Paul neck will have a rosewood fretboard and will have an ebony veneer on the headstock.


Here, is the Les Paul neck in the neck pocket of the body. It is not a perfect fit (I need to get some of the edges worked out to fit more snugly against the body), but it is much better than my attempt without the templates. On the first picture, you can see the neck angle is wrong. This is because the neck pocket angle had not been routed out yet. The third picture shows the template sitting on top of the neck, which shows kind of what it will look like with the fretboard on.



Here are some pictures of the body once the neck angle had been routed and the edge routed with my new bit to make carving the top a bit easier. You can definitely see the difference from how it looked when the top was flat. As you can see, the top is now carved down to match the koa binding. I still need to do a lot of sanding to get the glue off and everything smoothed out.



Well, here is my one boo boo. In the first picture, you can see that the router bit took too much out near the neck tenon. The second (blurry) picture, shows the piece that I glued in to fix the problem. The fretboard will be covering this area, so it should not make too much difference.



Here is the guitar after a lot of sanding and sprayed with water. It looks real nice. There is quite a bit of figure that comes out when sprayed that you don't see when it is dry. The finish should actually make it look even better, especially once it is polished and buffed out.



Well, its starting to look like a guitar now. I will have pictures of the others with their necks in the body once I get back to the shop. I wish that I could spend more time working, but lately, all I get is a few hours a day for a couple days every other week due to work and other family/household responsibilities, so if you happen to have a lot of money that you want to give me so I don't have to work anymore and can just go to the shop during the "normal" work week, my family and I would be forever grateful. Wow, that was a long sentence. That's all I have for the time being. Let me know what you think. Thanks for looking,

Aaron